Specifications of Equipment

Description：High Speed Full Automatic Production Line for Disposable Face Mask

Model No.：TR175IV-FMM

Version：4.0

1. Introduction

A、Application

Automatic production of Multi-layers Disposable Face Mask

B、Advantage

a、Automatic operation, Pipeline production, Automatic folding, bridge fixture installation, Automatic edge sealing by Ultrasonic.

b、High production capacity adopting 2 lines for ear loop fixing

c、Automatic cutting ear loop, Ultrasonic welding.

d、Automatic stacking

2. Flow process

1. To feed the machine with roll type cloth material（Spunbond, Meltblown) and roll type nose beam

2. Cloths automatically transported by roller

3. Cloth get folded automatically by the roller mechanism

4. The nose beam get cut in a certain length automatically and wrapped in the cloth.

5. Cloth get welded and sealed by Ultrasonic technology.

6. Cloth get cut into each single mask.

7. Masks output to 2 separate lines

8. Masks get welded with ear bands(belt) automatically by Ultrasonic technology

9. Masks are stacked automatically(qty per stack can be set from 1~30pcs)

3. Main technical parameters

Raw material reference

Suitable mask size

Length 170～175mm * Width 91～95mm

Mask layers options

3 layers or 4 layers

Exterior layer: non-woven fabric(spunbond) in dark color

1、Width：approx.175mm

2、Outer diameter of coil: up to Φ600mm

3、Inside diameter of coil:φ75mm or 3 inch

Middle layer: meltblown in white color

1、Width：approx.175mm

2、Outer diameter of coil: up to Φ600mm

3、Inside diameter of coil:φ75mm or 3 inch

Inside layer: non-woven fabric(spunbond) in light color

1、Width：approx.195mm

2、Outer diameter of coil: up to Φ600mm

3、Inside diameter of coil:φ75mm or 3 inch

Nose bridge bar

1、Outer diameter of coil: up to Φ450mm

2、Inside diameter of coil: bigger or equal toφ75mm or 3 inch

Remarks: It is recommended to use plastic with iron wire

Ear band (belt)

1、Outer diameter of coil: up to Φ200mm

2、Inside diameter of coil: bigger or equal toφ10mm

Remarks: The breaking strength is not less than 10N

Electronic control system

PLC

Panasonic/XINJIE/INOVANCE/DELTA

Servo motor

DELTA/XINJIE/INOVANCE/BERGERDA

Power grid stability

EMI Power filter DOHHO

Power protection

Residual-current circuit breaker (RCCB)

Power Supply

MEAN WELL Ming Wei/Suo Rui/GYU&PW New Hope

Ultrasonic welding machine

Generator+Transducer+Welding die

Pneumatic system

air cylinder

AIRTAC/CKD/XINGCHEN Stars/SMC

Pressure regulator

AIRTAC/MAXAI/CKD/Bovac/SMC

Electromagnetic valve

SMC/AIRTAC/CKD/CHELIC / Stars

Air filter

AIRTAC/CHELIC/Stars/SMC

Transmission system

Rail slider

HIWIN/PMI/TBI/Zero Nine

Bearing

GB/SAMLO

Geared motor

DOMA/GPG/MINPEAR/North Machine/GB

Dimensions & Weight

Overall dimensions

Approx. 6500MM(Length)*3550MM（Width）*1950MM（Height）

Move way

Floor-mounted roller movement

Overall weight

Approx. 1500kg

Site facilities

Power supply

AC220V±5%/50Hz/ less 15Kw

Environment requirements

No flammable, explosive and corrosive gas, 25℃±5℃; 40~85%RH

Air supply

1、0.5~0.7Mpa，Dry air source

2、The flow rate per minute is bigger than 300L

3、The whole line requires 2* φ10, 1* φ8 air pipe interface.