Automatic Sausage Packaging Machine with DeltaRobot

1. Grilled sausage specifications:

Size:φ35mm; Length: 115±5mm;

2. Packing method of grilled sausage: (according to sample):

A: φ27specification: 2 layers up and down, 30 pieces/bag

3. Speed and output:

A. Top speed:about 480 pieces/minute;

B. Number ofpackaging bags: 480/10=48 bags/minute

C. Hourlyoutput: 48 bags x 1 kg x 60 minutes = 2.88 tons/h

1. Mold arrangement:

Example for one mold with 4 bags (the specific mold size is subjectto the customer's stretch film machine)

2.  Plan layout:(Figure 1) Subject to the actual size of the equipment:（11557*2558*2700）

6.Components of vacuum packaging line of automatic feeding film stretcher:

Automatic hoist: 1 set;

Disc V-belt sorting equipment: 1 set;

Manipulator grabbing and discharging equipment: 1 set;

Robot automatic feeder FLS500 + stretchfilm packaging machine workflow

Equipment performance characteristics:

1. The stretch film vacuum packaging machineautomated production line is currently the only equipment on the market thatcan solve the automation of customer sausage packaging; it is customizedaccording to customer product specifications and bagging requirements, whicheffectively reduces labor and labor intensity for customers. While improvingproduction efficiency, it also greatly ensures production hygiene and reducesdirect contact between people and products;

2. The equipment is mainly composed of 2parts: ATFLS500 robot automatic feeder, AKLS stretch film vacuum packagingmachine;

2.1. Automatic sorting disc machine: The mainfunction is to arrange the messy sausages sent from the front end into a rowand transport them to the next part;

2.2. Automatic alignment V-belt machine:connect the sausages sorted out at the front end, and convey the sausagesthrough the three-segment V-shaped design belt, and each section of theconveyor belt is controlled by PLC, using electric eye detection to control therunning speed of each section of the belt, so as to achieve the sausageconveying Continuity and stability; At the same time, there is a screeningsection in this part, which is used to remove too long, too short, andconnected sausages to ensure that the sausages entering the packaging area arequalified products;

2.3. Spider-hand robot: After sorting thesausage inside the host by grabbing and placing, the robot grabs and places thesausage in the designated area according to product specifications;

2.4. Stretch film vacuum packaging machine:this part is the main machine of the whole line, which consists of upper andlower film placement, film forming, upper and lower film sealing, codingsystem, cross cutting system, slitting system, scrap collection system, powersystem, finished product output, etc. Composition to realize the final processof automatic vacuum packaging.

Technical Parameters:

Hoist power: 0.37KW; disc machine power:2.5KW; V belt machine: 3.0KW; robot part 4.5KW; stretch film vacuum packagingmachine part: 11kw; total power of the whole line: about 21KW.

Power supply: 380V+N+PE;

Electrical appliances: Japanese brandlow-voltage electrical, Inovance motion controller, etc.;

Motor: Inovance bus servo;

Vacuum pump: Pushu;

Vacuum processor: PIAB/SMC

Fan: Dragon Valley (Taiwan, China)

Maximum speed of disc sorting: 550 pcs/min;

Maximum speed of manipulator: 35beats/minute;

Maximum speed of stretch film vacuumpackaging machine: 6 steps/min

The output of the whole line: it depends onthe size of the mold and the number of sausages and layers

Overall line size: (LxWxH): 11500*2558*2800mm(this parameter is equipped with 560 stretch film machine); moving the hoistposition can shorten the length size;

Motors, reducers, vacuum pumps, andelectrical components are all domestic and foreign famous brand products withhigh stability

The whole wire frame is made of SUS304material;

Whole machine weight: 4000kg;

Robotic Loader TRFLS500

Equipmentperformance characteristics

1. High degree of automation, the whole line is controlled by a controlsystem.

2. With automatic arrangement, the robot automatically grabs it for useby the machine in the next step.

3. With long and short selection function.

2. The V-belt sorting machine is used for inclined plate receiving, andthe disc is also fully surrounded by scrap receiving hopper.

3. Motors, reducers, vacuum pumps, and electrical components are alldomestic and foreign famous brand products with high stability;

4. The whole machine is made of SUS304 stainless steel and alloystainless steel

TechnicalParameters:

1. Hoist power: 0.25KW; disc machine power: 2.1KW; Vbelt machine: 3.0KW; manipulator: 3.0KW; total power of the whole line: 8.5KW;

2. Power supply: 380V+N+PE;

3. Electrical appliances: Japanese brand low-voltageelectrical appliances, Inovance motion controllers, etc.;

4. Motor: Inovance bus servo;

5. Vacuum pump: Pushu;

6. Vacuum processor: PIAB

7. Fan: Dragon Valley (Taiwan, China)

8. The maximum speed of disc sorting: 550pieces/min;

9. The maximum speed of the manipulator: 35beats/minute;

11. Dimensions: (LxWxH): 6660*3141*2790

(Move the hoist position to shorten the lengthdimension);

12. Whole machine weight: 980kg;