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Automation Equipment

The latest version of KF94 face mask making machine

Production Model: Fish style(KF94). Speed: 120+pc/min Rate of defect prodcution: Less than 1%. Face mask for Adult Size.
  • Item No.:

    KF94II-FMM
  • Payment:

    FOB/CIF
  • Product origin:

    China
  • Color:

    White
  • Shipping port:

    Shen Zhen
  • Lead Time:

    7
  • Product details


                                 Specification for KF94II                            Automatic face mask machine
(The second generation)

KF94 face mask machine

1. Basic description:

The automatic fish mask machine is newlydeveloped mask machine equipment. The equipment is used to produce KF94 maskproducts. The process flow is: 3-5 layers of material in a whole roll,machine-ultrasonic welding peripheral-rolling-folding--station welding--rollingand cutting out the body--automatically turning the piece and conveying to the earband machine--welding left and right ear bands--product output. This machinehas a high degree of automation, touch-screen operation, and language supportfor Chinese, English, Korean and Japanese. Through PLC programming control, themask can be embossed, folded in half, perforated, and trimmed at one time. Thespecial manufacturing process, the texture is clear, and it is not deformed duringproduction, which can greatly reduce material waste and can effectively ensureMask quality. According to the different raw materials used, the masks producedcan also meet different standards such as FFP1, FFP2, N95, etc. The ear bandsare elastic, making the wearer's ears comfortable, and the mask filter clothlayer filters well, which fits Asian faces. Suitable for high pollutionindustries such as construction and mining.

 2. MechanicalPart

2.1 Overall dimensions

KF94 face mask machine
2.2  Material rack

Size L1900*W700*H1700mm

KF94 face mask machine

2.3  Body forming machine
KF94 face mask machine
2.4 Ear strap welding parts
     Size  L
1710*E960*H1639mm

KF94 face mask machine

2.5  Assembly line
      Size
L1495*W410*H765mm

KF94 face mask machine

3. Main configuration and technical parameters

Main configuration

Electrical components

Controller

XINJE or domestic equivalent brand

HMI

XINJE 7-inch color touch screen or domestic equivalent brand

Sensor

Omron or domestic equivalent brand

Ear cord rotating motor

400W servo motor

Ultrasonic wave

HuiZhuan or domestic equivalent brand

Servo

XINJE or domestic equivalent brand

Pneumatic components

Clipping cylinder

AirTAC or domestic equivalent brand

Solenoid valve

AirTACor domestic equivalent brand

Mechanical accessories

Lead screw and slide rail

HIWN / or domestic equivalent brand

Machining and sheet metal

Pu Tian Da self-control

Technical

specifications


 
 

Product specifications

Mask specifications

Fish type of face mask

Ear cord length

160-180mm

Welding spot spacing

Adjustable from 30mm to 45mm

Welding spot size

10*10MM, customized according to client standards (The drawings shall be subject to separate confirmation)

Welding time

100-200MS

Equipment specifications

Welding method

Continuous /instant welding

Program storage

Simple and adjustable

Operation safety protection

Emergency stop

Action protection

Software action interlock

Operating height

1200mm

Operating environment

Ambient temperature does not exceed 40°; no flammable or corrosive gas, no dust (cleanness is not below 100,000 level)

Air pipe specifications

φ12mm  2PCS

Supply air

0.5~0.7Mpa (dry air source) / 20L / min

Power Specifications

AC 220V/380V   50/60Hz±10%

Input power

15KW

Equipment weight

About 1200kg  

Overall dimensions

(H)1700mm*(L)5305mm*(W)3195mm

Note: the above configuration and parameters for reference, actual factory subject to the actual material

4. Raw material recommendations
The existing KF94 mask product consists of 4 layers in total, the middle 2layers are MB non-woven filter effect. The recommended width of the device is240mm, and it can also provide a width of 260mm. Please refer to the rawmaterial recommendation table below;

From outside to inside (240 or 260 width)

KG/capacity

level one

SS grade50g non-woven fabric

outward

480 pcs

Second floor

99 grade 25g MB Melt-blown cloth

960 pcs

Third floor

99 grade 25g MB Melt-blown cloth

960 pcs

Fourth floor

SS grade 25g non-woven fabric

Innermost

960 pcs

Ear line

3.00MM ear cord, nylon, round shape, single wire is recommended

2200 pcs

Bridge of nose

Double core 0.45mm * 3.0mm * 1.0mm, wire + PE material / PP material

1250 pcs

Remarks:The recommended materials of KF94 mask have a significant impact on thequality. The above table is for reference.

5. Configuration list

Serial number

Name

Specifications

Quantity

1


ultrasonic

20K2600W

3set

15K2600W

1set

2


Servo motor

400W

5pc

750W

5pc

3


Die cutter


complete set

1set

4


Touch screen

7inch

1pc

5

PLC

XDH-60T4

1pc

Note: such as structural adjustment or customization needs, the configuration list is subject to the actual acceptance!

medical face mask making machine

mask production machine

automatic mask machine
automatic face mask making machine

 

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