Tandem Press Line description:

Auto panel stamping automation production line, suitable for the in-line production of large and medium-sized punching presses ranging from 400 tons, 600 tons, 800 tons, 1200 tons and 2400 tons. It is the core of stamping and forming of four-door, two-cover, and roof metal components in the automotive industry. equipment.

Its components are: line head unit, including double-station destacking table, magnetic conveying line, servo centering station, rack-type destacking manipulator. Large four-axis multiple handling manipulator in the middle of the line. Unloading manipulator at the end of the line, finished product conveying Line, visual inspection device, control system and system software, etc.

The dual-arm gantry robot is mainly used for the automatic production of large-tonnage presses and hydraulic presses with single machine and multiple molds. With the cooperation of the automatic feeding machine and the end-of-line conveyor line, it can achieve fully enclosed and safe production. It is an excellent equipment for the retrofitting of existing stampes and molds, which can effectively replace labor and achieve safe production. For the design of gantry robot is independent that can perform the automatic production of molds with unequal height and unequal distance. Adjacent two robotic arms use independent control systems, cooperate with each other, and can operate independently, the whole system is flexible and convenient. The control system uses distributed drive technology with a common bus structure and no traditional electrical cabinet. There is less on-site wiring, simple and convenient installation, and high reliability. 

System Description:   

The system includes motion control module, rectifier module, single-axis drive module, dual-axis drive module, I/O module, encoder and other components.  

All modules use glink-II industrial bus protocol with independent intellectual property rights, the modules can be freely matched. The module can directly supply power to external I/O, IP65 protection level, low-energy consumption common bus scheme, direct installation without electricity cabinet, when building a distributed drive control system, wiring is reduced and maintenance is convenient.  

Excellent communication technology, open data interface, gigabit network bus, can meet the high-speed and large-capacity data communication needs of automation system of integration information. 

The control system adopts the self-developed distributed drive control system. Servo drive, motion control, rectifier unit, low-voltage electrical control module, communication module, etc. are integrated into several circuit modules, and the entire electronic control system is installed on the robot beam. Adopt equal-ring network and common bus technology to realize small size and modular assembly. It saves a lot of manpower for electric control assembly, simple wiring on site, maintenance cost is greatly reduced, and reliability is enhanced. The system has the industry leading level. 

It adopts the world's leading glink-II gigabit network industrial bus technology and has completely independent intellectual property rights. Super fast exchange rate is up to microseconds. Due to the fast communication speed, the efficiency of the whole line is increased by more than 30%, and the safety and reliability are enhanced. And it has excellent compatibility, compatible with PROFIBUS, HART and other bus technologies. Gigabit network is the trend of industrial communication in the future, and it is the best communication technology for constructing industrial Internet. 

 The excellent retrofitting solution is for connection production of existing stamping machines. The whole robot is installed on two adjacent stamping machines due to excellent structural design. It can effectively solve the disadvantages of old production lines such as unequal distance of stamping machines, unequal height of molds, and large vibration of the foundation of stamping machines.  The gantry synchronous movement structure can perform lateral movement between the two stamping machines. After the movement reaches the limit of the stamping machine side, it does not affect manual production and manual changing molds. It can also be used in single machine three-dimensional production. 

The robot is installed on the side wall of two adjacent stamping machine. The connected production mode completes the high-speed handling of materials between the two machines (no shuttle is required). It is suitable for many complex situations such as unequal machines and unequal mold heights. The equipment can also be produced in a single-machine multi-station mode, and after being equipped with loading and unloading equipment, it can also be produced automatically on a single line. The suspended structure of the equipment is less affected by the vibration of the foundation of the stamping machines, does not occupy the floor space, the user can easily change the mold, and can flexibly switch to the manual mode for production. 

Equipped with a quick-change end pickup that can be replaced by a single person without tools, the quadruple-speed gantry robot structure is good at large-stroke high-speed handling. 

Using the distributed drive control technology independently developed by TR3S, it integrates functions such as power supply, overcurrent protection, motion control, servo motor drive, and I/O control into several functional modules, which are installed on the robot arm and greatly reduce the cable and construction cost, increase the reliability of the control system and significantly improve the convenience of customers in using and maintaining. 

Use glink-II Gigabit Ethernet industrial bus to communicate with other robots, stamping machines and complete line control systems at high speed, continuous production mode SPM>12.